Qtenboard’s New Factory: Enhancing Production Capacity and Customization

Ievads

After Qtenboard’s new factory officially entered full production, the entire manufacturing rhythm shifted into a true large-scale mode. With a much larger campus and clearer zoning, the facility now operates with higher speed, better coordination, and stronger stability. Every core step—from raw material handling to SMT processing, assembly, testing, and packaging—has been redesigned to minimize delays and maximize output. As a result, Qtenboard can now support massive orders within shorter lead times while keeping quality consistently high.

Main Body

1. A More Efficient Production Layout

One of the biggest advantages of the new factory is its expanded layout. The new park is not only larger, but also divided in a much more structured and logical way. Material inbound, SMT lines, assembly lines, reliability testing rooms, and packaging zones are now physically separated but seamlessly connected.

This reduces unnecessary movement, prevents bottlenecks, and improves the speed of inter-department communication. The workflow now feels smoother and more predictable, even during peak seasons.

2. Automated SMT Lines Boosting Motherboard Capacity

A major upgrade is the introduction of fully automated SMT (Surface Mount Technology) lines. These lines dramatically increase motherboard output while also improving precision.

For products like interactive whiteboards and digital signage, the motherboard is the heart of the device, and any delay here slows down the entire production chain. With the automated SMT line, components are placed faster, more accurately, and with less manual intervention.

This is especially important for large-volume OEM orders, where customers expect both quick turnaround and consistent performance across all units.

3. Standardized Three-Stage Quality Control System

The factory now operates under a strict three-stage QC process, which includes:

• IQC (Incoming Quality Control) – All electronic components undergo parameter testing before entering production. Critical modules like touch controllers, display drivers, and WiFi boards must pass higher standards, as they directly impact user experience.
• IPQC (In-Process Quality Control) – During assembly, IPQC teams perform random checks to ensure cable routing, structural fixation, and touch responsiveness meet internal benchmarks. If something looks off, the team can immediately stop the line and address the issue.
• OQC (Outgoing Quality Control) – Before shipment, every unit is tested again to confirm stability and consistency. This includes checking firmware, ports, display brightness, and overall build quality.

This systematic approach ensures that every stage of production contributes to stable quality rather than relying solely on final checks.

4. 48-Hour Aging Test for All Displays

To make sure each interactive flat panel and digital signage unit can handle real-world usage, the factory performs a 48-hour high-temperature aging test.

During this process, the device runs continuously in a heated environment to simulate long-term usage. After aging, engineers retest touch accuracy, display brightness, thermal management, system stability, speaker output, and wireless connectivity.

Only products that pass all these checks proceed to packaging. For international shipments, packaging is further reinforced based on transport distance and destination logistics conditions. This reduces damage during sea and land transport.

5. Dedicated OEM Customization Line

To better support branding and customization needs, Qtenboard built an independent OEM customization area. This zone includes a UI customization printing area, a chassis silk-screening area, and a boot-animation programming station.

OEM customers can provide brand logos, color themes, wallpapers, and design materials. Engineers integrate these into a unified system covering visual UI, boot-up animations, and exterior branding. Because this line is separate from the main production line, overall throughput is unaffected, allowing simultaneous standard and customized orders.

Table: Key Enhancements of the New Qtenboard Factory

Faq

1. How does the new factory improve production efficiency? The factory layout is larger and better organized. Each production step is placed in a logical sequence, reducing unnecessary waiting time and boosting collaboration across teams.
2. What kind of quality testing is performed? Products go through IQC, IPQC, and OQC, followed by a 48-hour aging test that checks system stability, brightness, touch accuracy, and thermal performance.
3. Can OEM customers request branding customization? Yes. The factory has a dedicated customization line that handles UI themes, silk-screen printing, wallpapers, and startup animations.
4. How does the factory protect products during international shipping? Reinforced packaging materials and structures are used based on the transportation method and distance to lower the risk of damage.